WA cement is a binder, a substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Concrete is the most widely used material in existence and is behind only water as the planet's most-consumed resource.
WAfwillite (IMA symbol: Afw) is a calcium hydroxide nesosilicate mineral with formula Ca3(SiO3OH)2·2H2O. It occurs as glassy, colorless to white prismatic monoclinic crystals. Its Mohs scale hardness is between 3 and 4. It occurs as an alteration mineral in contact metamorphism of limestone. It occurs in association with apophyllite, natrolite, thaumasite, merwinite, spurrite, gehlenite, ettringite, portlandite, hillebrandite, foshagite, brucite and calcite.
WAlkali–aggregate reaction is a term mainly referring to a reaction which occurs over time in concrete between the highly alkaline cement paste and non-crystalline silicon dioxide, which is found in many common aggregates. This reaction can cause the expansion of the altered aggregate, leading to spalling and loss of strength of concrete.
WThe alkali–silica reaction (ASR), more commonly known as "concrete cancer", is a deleterious swelling reaction that occurs over time in concrete between the highly alkaline cement paste and the reactive amorphous silica found in many common aggregates, given sufficient moisture.
WBrucite is the mineral form of magnesium hydroxide, with the chemical formula Mg(OH)2. It is a common alteration product of periclase in marble; a low-temperature hydrothermal vein mineral in metamorphosed limestones and chlorite schists; and formed during serpentinization of dunites. Brucite is often found in association with serpentine, calcite, aragonite, dolomite, magnesite, hydromagnesite, artinite, talc and chrysotile.
WCalcium aluminate cements are cements consisting predominantly of hydraulic calcium aluminates. Alternative names are "aluminous cement", "high-alumina cement" and "Ciment fondu" in French. They are used in a number of small-scale, specialized applications.
WCalcium aluminates are a range of materials obtained by heating calcium oxide and aluminium oxide together at high temperatures. They are encountered in the manufacture of refractories and cements.
WCalcium aluminoferrite is a dark brown crystalline phase commonly found in cements. In the cement industry it is termed tetra-calcium aluminoferrite or ferrite. In cement chemist notation (CCN), it is abbreviated as C4AF meaning 4CaO·Al2O3·Fe2O3 in the oxide notation. It also exists in nature as the rare mineral brownmillerite.
WCalcium oxide (CaO), commonly known as quicklime or burnt lime, is a widely used chemical compound. It is a white, caustic, alkaline, crystalline solid at room temperature. The broadly used term "lime" connotes calcium-containing inorganic materials, in which carbonates, oxides and hydroxides of calcium, silicon, magnesium, aluminium, and iron predominate. By contrast, quicklime specifically applies to the single chemical compound calcium oxide. Calcium oxide that survives processing without reacting in building products such as cement is called free lime.
WA cement board is a combination of cement and reinforcing fibers formed into sheets, of varying thickness that are typically used as a tile backing board. Cement board can be nailed or screwed to wood or steel studs to create a substrate for vertical tile and attached horizontally to plywood for tile floors, kitchen counters and backsplashes. It can be used on the exterior of buildings as a base for exterior plaster (stucco) systems and sometimes as the finish system itself.
WCement clinker is a solid material produced in the manufacture of Portland cement as an intermediary product. Clinker occurs as lumps or nodules, usually 3 millimetres (0.12 in) to 25 millimetres (0.98 in) in diameter. It is produced by sintering limestone and aluminosilicate materials such as clay during the cement kiln stage.
WCement kilns are used for the pyroprocessing stage of manufacture of Portland and other types of hydraulic cement, in which calcium carbonate reacts with silica-bearing minerals to form a mixture of calcium silicates. Over a billion tonnes of cement are made per year, and cement kilns are the heart of this production process: their capacity usually defines the capacity of the cement plant. As the main energy-consuming and greenhouse-gas–emitting stage of cement manufacture, improvement of kiln efficiency has been the central concern of cement manufacturing technology. Emissions from cement kilns are a major source of greenhouse gas emissions, accounting for around 2.5% of non-natural carbon emissions worldwide.
WA cement mill is the equipment used to grind the hard, nodular clinker from the cement kiln into the fine grey powder that is cement. Most cement is currently ground in ball mills and also vertical roller mills which are more effective than ball mills.
WChlormayenite (after Mayen, Germany), Ca12Al14O32[☐4Cl2], is a rare calcium aluminium oxide mineral of cubic symmetry.
WCalcium aluminate cements are cements consisting predominantly of hydraulic calcium aluminates. Alternative names are "aluminous cement", "high-alumina cement" and "Ciment fondu" in French. They are used in a number of small-scale, specialized applications.
WConcrete degradation may have various causes. Concrete can be damaged by fire, aggregate expansion, sea water effects, bacterial corrosion, calcium leaching, physical damage and chemical damage. This process adversely affects concrete exposed to these damaging stimuli.
WDodecacalcium hepta-aluminate (12CaO·7Al2O3, Ca12Al14O33 or C12A7) is an inorganic solid that occurs rarely in nature as the mineral mayenite. It is an important phase in calcium aluminate cements and is an intermediate in the manufacture of Portland cement. Its composition and properties have been the subject of much debate, because of variations in composition that can arise during its high-temperature formation.
WDry mortar production line is a set of machinery that produces dry mortar for construction industry and other uses. It is mainly composed of elevator, premix bin, stock bin, mixing engine, finished product warehouse, packer, dust collector and electric control cabinet.
WEnergetically modified cements (EMCs) are a class of cements made from pozzolans, silica sand, blast furnace slag, or Portland cement. The term "energetically modified" arises by virtue of the mechanochemistry process applied to the raw material, more accurately classified as "high energy ball milling" (HEBM). This causes, amongst others, a thermodynamic transformation in the material to increase its chemical reactivity. For EMCs, the HEBM process used is a unique form of specialised vibratory milling discovered in Sweden and applied only to cementitious materials, here called "EMC Activation".
WEternit is a registered trademark for a brand of fibre cement currently owned by the Belgian company Etex. Fibre is often applied in building and construction materials, mainly in roofing and facade products.
WEttringite is a hydrous calcium aluminium sulfate mineral with formula: Ca6Al2(SO4)3(OH)12·26H2O. It is a colorless to yellow mineral crystallizing in the trigonal system. The prismatic crystals are typically colorless, turning white on partial dehydration. It is part of the ettringite-group which includes other sulfates such as thaumasite and bentorite.
WFaux bois refers to the artistic imitation of wood or wood grains in various media. The craft has roots in the Renaissance with trompe-l'œil. It was probably first crafted with concrete using an iron armature by garden craftsmen in France called "rocailleurs" using common iron materials: rods, barrel bands, and chicken wire.
WFerrocement or ferro-cement is a system of construction using reinforced mortar or plaster applied over an "armature" of metal mesh, woven, expanded metal, or metal-fibers, and closely spaced thin steel rods such as rebar. The metal commonly used is iron or some type of steel, and the mesh is made with wire with a diameter between 0.5 mm and 1 mm. The cement is typically a very rich mix of sand and cement in a 3:1 ratio; when used for making boards, no gravel is used, so that the material is not concrete.
WFibre cement is a composite building and construction material, used mainly in roofing and facade products because of its strength and durability. One common use is in fiber cement siding on buildings.
WFly ash, flue ash, coal ash, or pulverised fuel ash (in the UK) – plurale tantum: coal combustion residuals (CCRs) – is a coal combustion product that is composed of the particulates (fine particles of burned fuel) that are driven out of coal-fired boilers together with the flue gases. Ash that falls to the bottom of the boiler's combustion chamber (commonly called a firebox) is called bottom ash. In modern coal-fired power plants, fly ash is generally captured by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys. Together with bottom ash removed from the bottom of the boiler, it is known as coal ash. Depending upon the source and composition of the coal being burned, the components of fly ash vary considerably, but all fly ash includes substantial amounts of silicon dioxide (SiO2) (both amorphous and crystalline), aluminium oxide (Al2O3) and calcium oxide (CaO), the main mineral compounds in coal-bearing rock strata.
WGeopolymer cement is a binding system that hardens at room temperature.
WGrout is a dense fluid which is used to fill gaps or used as reinforcement in existing structures. Grout is generally a mixture of water, cement, and sand and is employed in pressure grouting, embedding rebar in masonry walls, connecting sections of pre-cast concrete, filling voids, and sealing joints such as those between tiles. Common uses for grout in the household include filling in tiles of shower floors and kitchen tiles. It is often color tinted when it has to be kept visible and sometimes includes fine gravel when being used to fill large spaces. Unlike other structural pastes such as plaster or joint compound, correctly mixed and applied grout forms a water resistant seal.
WGrout is a dense fluid which is used to fill gaps or used as reinforcement in existing structures. Grout is generally a mixture of water, cement, and sand and is employed in pressure grouting, embedding rebar in masonry walls, connecting sections of pre-cast concrete, filling voids, and sealing joints such as those between tiles. Common uses for grout in the household include filling in tiles of shower floors and kitchen tiles. It is often color tinted when it has to be kept visible and sometimes includes fine gravel when being used to fill large spaces. Unlike other structural pastes such as plaster or joint compound, correctly mixed and applied grout forms a water resistant seal.
WGyrolite, NaCa16(Si23Al)O60(OH)8·14H2O, is a rare silicate mineral (basic sodium calcium silicate hydrate: N-C-S-H, in cement chemist notation) belonging to the class of phyllosilicates. Gyrolite is also often associated with zeolites. It is most commonly found as spherical or radial formations in hydrothermally altered basalt and basaltic tuffs. These formations can be glassy, dull or fibrous in appearance.
WCalcium aluminate cements are cements consisting predominantly of hydraulic calcium aluminates. Alternative names are "aluminous cement", "high-alumina cement" and "Ciment fondu" in French. They are used in a number of small-scale, specialized applications.
WHydrogrossular is a calcium aluminium garnet series (formula: Ca3Al2(SiO4)3−x(OH)4x, with hydroxide (OH) partially replacing silica (SiO4)). The endmembers of the hydrogarnet family (grossular, hibschite, and katoite) depend on the degree of substitution (x):grossular: x = 0 hibschite: 0.2 < x < 1.5 katoite: 1.5 < x < 3.
WJennite is a calcium silicate hydrate mineral of general chemical formula: Ca9Si6O18(OH)6·8H2O.
WYe'elimite is the naturally occurring form of calcium sulfoaluminate, Ca4(AlO2)6SO4. It gets its name from Har Ye'elim in Israel in the Hatrurim Basin west of the Dead Sea where it was first found in nature by Shulamit Gross.
WLime mortar is composed of lime and an aggregate such as sand, mixed with water. The ancient Indians were the first to use lime mortars, which they used to plaster the Temples. In addition, the Egyptians also incorporated various limes into their religious temples as well as their homes. Indian traditional structures built with lime mortar, which are more than 4,000 years old like Mohenjo-daro is still a heritage monument of Indus valley civilization in Pakistan. It is one of the oldest known types of mortar also used in ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to ancient Egyptian construction.
WLime mortar is composed of lime and an aggregate such as sand, mixed with water. The ancient Indians were the first to use lime mortars, which they used to plaster the Temples. In addition, the Egyptians also incorporated various limes into their religious temples as well as their homes. Indian traditional structures built with lime mortar, which are more than 4,000 years old like Mohenjo-daro is still a heritage monument of Indus valley civilization in Pakistan. It is one of the oldest known types of mortar also used in ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to ancient Egyptian construction.
WBrucite is the mineral form of magnesium hydroxide, with the chemical formula Mg(OH)2. It is a common alteration product of periclase in marble; a low-temperature hydrothermal vein mineral in metamorphosed limestones and chlorite schists; and formed during serpentinization of dunites. Brucite is often found in association with serpentine, calcite, aragonite, dolomite, magnesite, hydromagnesite, artinite, talc and chrysotile.
WMortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colors or patterns to masonry walls. In its broadest sense, mortar includes pitch, asphalt, and soft mud or clay, as used between mud bricks. The word "mortar" comes from Old French mortier, "builder's mortar, plaster; bowl for mixing" (13c.).
WPortland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in the early 19th century by Joseph Aspdin, and is usually made from limestone. It is a fine powder, produced by heating limestone and clay minerals in a kiln to form clinker, grinding the clinker, and adding 2 to 3 percent of gypsum. Several types of portland cement are available. The most common, called ordinary portland cement (OPC), is grey, but white portland cement is also available. Its name is derived from its resemblance to Portland stone which was quarried on the Isle of Portland in Dorset, England. It was named by Joseph Aspdin who obtained a patent for it in 1824. However, his son William Aspdin is regarded as the inventor of "modern" portland cement due to his developments in the 1840s.
WPozzolans are a broad class of siliceous and aluminous materials which, in themselves, possess little or no cementitious value but which will, in finely divided form and in the presence of water, react chemically with calcium hydroxide (Ca(OH)2) at ordinary temperature to form compounds possessing cementitious properties. The quantification of the capacity of a pozzolan to react with calcium hydroxide and water is given by measuring its pozzolanic activity. Pozzolana are naturally occurring pozzolans of volcanic origin.
WFly ash, flue ash, coal ash, or pulverised fuel ash (in the UK) – plurale tantum: coal combustion residuals (CCRs) – is a coal combustion product that is composed of the particulates (fine particles of burned fuel) that are driven out of coal-fired boilers together with the flue gases. Ash that falls to the bottom of the boiler's combustion chamber (commonly called a firebox) is called bottom ash. In modern coal-fired power plants, fly ash is generally captured by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys. Together with bottom ash removed from the bottom of the boiler, it is known as coal ash. Depending upon the source and composition of the coal being burned, the components of fly ash vary considerably, but all fly ash includes substantial amounts of silicon dioxide (SiO2) (both amorphous and crystalline), aluminium oxide (Al2O3) and calcium oxide (CaO), the main mineral compounds in coal-bearing rock strata.
WFly ash, flue ash, coal ash, or pulverised fuel ash (in the UK) – plurale tantum: coal combustion residuals (CCRs) – is a coal combustion product that is composed of the particulates (fine particles of burned fuel) that are driven out of coal-fired boilers together with the flue gases. Ash that falls to the bottom of the boiler's combustion chamber (commonly called a firebox) is called bottom ash. In modern coal-fired power plants, fly ash is generally captured by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys. Together with bottom ash removed from the bottom of the boiler, it is known as coal ash. Depending upon the source and composition of the coal being burned, the components of fly ash vary considerably, but all fly ash includes substantial amounts of silicon dioxide (SiO2) (both amorphous and crystalline), aluminium oxide (Al2O3) and calcium oxide (CaO), the main mineral compounds in coal-bearing rock strata.
WR.S. Blome Granitoid Pavement is a historic road surface, as well as the associated cut sandstone curbs in a few sections, found in three of the oldest residential sections of Grand Forks, North Dakota. It is a Portland cement–aggregate combination that was intended to bridge the gap between the needs of Horse-drawn vehicles, which required sure footing, and automobiles, which needed a hard, resilient surface, in the earliest part of the 20th century.
WA raw mill is the equipment used to grind raw materials into "rawmix" during the manufacture of cement. Rawmix is then fed to a cement kiln, which transforms it into clinker, which is then ground to make cement in the cement mill. The raw milling stage of the process effectively defines the chemistry of the finished cement, and has a large effect upon the efficiency of the whole manufacturing process.
WRice hulls are the hard protecting coverings of grains of rice. In addition to protecting rice during the growing season, rice hulls can be put to use as building material, fertilizer, insulation material, or fuel. Rice hulls are part of the chaff of the rice.
WRoman cement is a substance developed by James Parker in the 1780s, being patented in 1796.
WThe Snyder Estate Natural Cement Historic District is located in the Town of Rosendale, New York, United States. It is a 275-acre (111 ha) tract roughly bounded by Rondout Creek, Binnewater and Cottekill roads and Sawdust Avenue. NY 213 runs through the lower portion of the district, paralleling the dry bed of the Delaware and Hudson Canal.
WSodium silicate is a generic name for chemical compounds with the formula Na2xSiyO2y+x or (Na2O)x·(SiO2)y, such as sodium metasilicate Na2SiO3, sodium orthosilicate Na4SiO4, and sodium pyrosilicate Na6Si2O7. The anions are often polymeric. These compounds are generally colorless transparent solids or white powders, and soluble in water in various amounts.
WSticky rice mortar was invented in ancient China utilizing organic materials in inorganic mortar. Hydraulic mortar was not available in ancient China, possibly due to a lack of volcanic ash. Around 500 CE, sticky rice soup was mixed with slaked lime to make an inorganic−organic composite mortar that had more strength and water resistance than lime mortar. Sticky rice played a major role in maintaining the durability of the Great Wall as well as tombs, pagodas, and city walls. Sticky rice mortar had high adhesive strength, sturdiness, waterproofing capability, and prevented weeds from growing as crude mortar made of sticky rice and burnt lime created a seal between bricks that would rival modern cement in strength. During the Ming dynasty, brick-making techniques improved significantly in terms of quantity and quality of production. Since then, Great Wall sections were widely built with bricks, with lime mortar and sticky rice used to reinforce the bricks strongly enough to resist earthquakes and modern bulldozers while keeping the building intact. Modern chemists, through their research, identified amylopectin, a type of polysaccharide, or complex carbohydrate, found in rice and other starchy foods to appear to be responsible for the sticky rice mortar's strength and durability.
WThaumasite is a calcium silicate mineral, containing Si atoms in unusual octahedral configuration, with chemical formula Ca3Si(OH)6(CO3)(SO4)·12H2O, also sometimes more simply written as CaSiO3·CaCO3·CaSO4·15H2O.
WCement tiles or hydraulic tiles are handmade colourful tiles used as floor and wall tiling. They appeared in Catalonia (Spain) in the 1850s, and have been widely used in Europe and America. Another origin I from Viviers, south of France. They represented a revolution in flooring in their day because they were much cheaper, more durable and easier to make than the previous handmade glazed ceramic tiles and were therefore more universally available for houses, and they allowed for profuse decorative patterns, their age of splendour being the end of the 19th to the middle of the 20th centuries, before they were gradually superseded by newer technologies as of the 1960s, such as terrazzo, salt-glazed stoneware, etc. that did not allow for such decorative embellishment but were cheaper.
WTobermorite is a calcium silicate hydrate mineral with chemical formula: Ca5Si6O16(OH)2·4H2O or Ca5Si6(O,OH)18·5H2O.
WVicat softening temperature or Vicat hardness is the determination of the softening point for materials that have no definite melting point, such as plastics. It is taken as the temperature at which the specimen is penetrated to a depth of 1 mm by a flat-ended needle with a 1 mm2 circular or square cross-section. For the Vicat A test, a load of 10 N is used. For the Vicat B test, the load is 50 N.
WVicat softening temperature or Vicat hardness is the determination of the softening point for materials that have no definite melting point, such as plastics. It is taken as the temperature at which the specimen is penetrated to a depth of 1 mm by a flat-ended needle with a 1 mm2 circular or square cross-section. For the Vicat A test, a load of 10 N is used. For the Vicat B test, the load is 50 N.
WLouis Vicat was a French engineer.
WSodium silicate is a generic name for chemical compounds with the formula Na2xSiyO2y+x or (Na2O)x·(SiO2)y, such as sodium metasilicate Na2SiO3, sodium orthosilicate Na4SiO4, and sodium pyrosilicate Na6Si2O7. The anions are often polymeric. These compounds are generally colorless transparent solids or white powders, and soluble in water in various amounts.
WYe'elimite is the naturally occurring form of calcium sulfoaluminate, Ca4(AlO2)6SO4. It gets its name from Har Ye'elim in Israel in the Hatrurim Basin west of the Dead Sea where it was first found in nature by Shulamit Gross.